Custom CNC cutting in Expanded Polystyrene (EPS) has become a game-changing solution across industries that demand lightweight, versatile, and cost-effective materials. From film and media production to modern home finishes and high-impact decorative displays. EPS CNC cutting delivers unmatched precision, scalability, and creative freedom.
EPS CNC cutting is a computer-controlled fabrication process used to shape expanded polystyrene into precise 2D and 3D forms. Using advanced CAD software, digital designs are translated into machine-controlled cutting paths, allowing for high accurate, repeatable, and complex shapes.
Polycutters plays a key role in supporting creative industries where speed, scale, and detail are critical.
EPS is widely used to create large- scale set pieces, including walls, architectural replicas, and themed environments. Its lightweight nature allows for easy installation and transport while CNC cutting ensures high-detail accuracy.
From oversized props to intricate sculpture, EPS can be CNC-cut into virtually any shape. It can then be coated or painted to mimic materials like stone, metal, or wood-making it a cost-effective alternative to traditional fabrication.
Film production timelines are tight. With efficient workflows and in-house capabilities, Polycutters ensures rapid production timelines, helping film and media teams meet tight deadlines without compromising on quality.
Polycutters brings innovation into residential and commercial spaces through custom EPS design solutions.
From cornices and ceiling details to bespoke wall panels, CNC-cut EPS provides a lightweight and cost-effective alternative to traditional plaster or timber finishes.
Columns, arches, bulkheads, and other structural aestheticscan be produced with precision, enabling designers and contractors to achieve high-end finishes with reduced installation effort.
EPS combines design with functionality by offering thermal insulation , making it ideal for energy-efficient building solutions.
In retail, exhibitions, and events, Polycutters helps brands stand out through custom EPS display solutions.
EPS CNC cutting produces bold, clean 3D lettering and logos that stand out in retail environments, exhibitions, and events.
From large-scale installations to detailed product displays, EPS allows for creative freedom and quick production, making it ideal for short-term and reusable display solutions.
Polycutters also produces precision-cut EPS packaging inserts, ensuring products are protected while enhancing presentation and brand perception.
Polycutters stands out through a commitment to quality, innovation, and customer-focused solutions.
Delivering high-precision EPS cutting
Tailored to each client's specifications
Fast turnaround times without compromising quality
Working exclusively with EPS in various densities.
From one-off designs to bulk manufacturing
With continued investment in equipment and infrastructure- including expanded factory capabilities - Polycutters is positioned to meet growing demand across multiple industries.
Polycutter follows a streamlined process to ensure efficiency and consistency
1. Consultation & Design- Understanding client needs and preparing CAD file
2. CNC Programming- Translating designs into precise cutting paths
3. EPS Cutting- Executing high-accuracy CNC fabrication
4. Finishing- Preparing products for coating or painting if needed.
